INSIGHT Ironware Application Facility
Although the quality control scope of different coating products varies depending on the part and the coating, for all coatings, the appearance, thickness, corrosion resistance, and bonding strength to the base metal must be inspected. Coating thickness determines the quality of the coating. Among these, coating thickness is the most important guarantee factor for the quality of coated parts. Targeting detection and scanning challenges in surface treatment process control, product quality control, and other connections in hardware applications, LANScientific offers you INSIGHT, an efficient and intelligent XRF analyzer. The INSIGHT coating analyzer is a top-down operating coating analysis device with features such as high precision, non-destructive testing, simple operation, high test accuracy, compact appearance, and space-saving design. It can be used not only for elemental analysis of irregular, uneven, and even small-shaped samples but also for thickness measurement of coatings and coating systems. It is widely used in quality control, incoming material inspection, and production process control of various products to help customers reduce material costs and meet relevant industrial standards.
Gallery
Features
Decorative Coating
Bathroom Products
ABS Electroplating ABS electroplating, commonly used on plastic parts, provides a metallic appearance while reducing weight; it enhances the decorative appearance of the product as well as its electrical, thermal, and corrosion resistance.
Single plating; The thickness and composition of single-layer platings such as iron-nickel, copper-nickel, iron-chrome, copper-tin, copper-gold, and copper-silver can be determined.
Technical Parameters
| The characteristics of | Top-down measurement structure, XYZ measurement platform, MUTI-FP multilayer algorithm |
| Scope of element | Na(11)—Fm(100) |
| Analysis of the layer number of | 5 layers (4 layers + substrate) each layer can analyze 10 elements, composition analysis can analyze up to 25 elements |
| X-ray tube | 50 W (50 kV, 1mA) micro-focused tungsten palladium ray tube (target material is optional) |
| The detector | Si-PIN large area detector |
| Collimator | φ0.5-φ5 is optional. Multi-standard is optional |
| The camera | High resolution CMOS color camera, 5 megapixels |
| Manual sample XY platform | Moving range：100mm x 150 mm |
| Programmable XY platform | (Optional) |
| Z-axis range of movement | 150 mm |
| Sample bin size | 564mm × 540mm × 150mm(L x W x H) |
| Overall dimensions | 664mm × 761mm × 757mm(L x W x H) |
| weight | 120kg |
| The power supply | AC 220V±5V 50Hz(The configuration varies slightly by region) |
| Rated power | 150W |
Advantages
Multiple collimator
Multiple collimator options or multiple collimator combinations are automatically switched by the software, greatly enhancing INSIGHT's versatility and allowing it to flexibly accommodate parts of different sizes.
One touch measurement
The device is equipped with easy-to-use, intuitive, and intelligent analysis software. Anyone can test samples without training. Just click "Start Test," and you can access the test results within seconds.
Non-destructive testing
X-ray fluorescence is a non-destructive analytical process that leaves no trace and is extremely safe for measurement, even on sensitive materials.
High performance imported detector
We select Si-PIN detectors suitable for multi-element coatings. Compared to traditional gas proportional counters, Si-PIN offers better resolution, lower background noise (highest S/N ratio), long-term stability, and a longer service life.
High precision manual XY platform
It is equipped with a high-precision manual XY stage with a maximum accuracy of 25 μm, making micro-area measurement more convenient.
autofocus
Samples of various shapes can be quickly and clearly focused, video images can be zoomed in, with crosshair and auto-focus features.
Autofocus
High and low-dimensional samples can be quickly and clearly focused, the video image can be magnified, reticle included, and auto-focusing can be performed.
Large measuring room
The slotted design of the device body (C-slot) expands the measurement area and facilitates sample placement. It can measure large and flat objects such as printed circuit boards, as well as large samples with complex shapes.