INSIGHT Universal Version for Small Parts

INSIGHT Universal Version for Small Parts
The INSIGHT Coating Analyzer uses a micro-focused X-ray tube to collect most of the rays from the X-ray source and focus them onto a micro-spot. This spot irradiates the sample position, achieving good spatial resolution and a strong fluorescent signal. The device collects, processes, and evaluates the fluorescent signal generated after the sample is irradiated via the sample’s energy spectrum probe and subsequent data processor, obtaining the compositional information of the sample. It provides fast measurement and precise analysis for more complex applications and is ideal for elemental analysis of heterogeneous or irregularly shaped unknown samples and microscopic objects.  

The INSIGHT Coating Analyzer is a "top-down" coating analyzer featuring a compact design, space-saving structure, ease of use, rapid analysis, and precise detection capabilities. It is widely used for elemental analysis and thickness measurement of samples with traditional and complex coating structures, especially those with irregular, uneven, or even small shapes. Additionally, it ensures customers obtain reliable and repeatable results for hundreds of applications, including jewelry, small parts, connector coatings, general circuit boards, and more.

Features

Universal Small Parts and Small Structures are becoming smaller with advancements in science and technology. For small parts, coating is applied as dip, drum, continuous, and brush coating.

Jewelry, Electroplating protects jewelry and adds aesthetics. Standards vary by country.

Bath products, Hot air leveling, OSP, ENIG, immersion silver, immersion tin, and other methods are widely used in PCB surface treatments. INSIGHT quickly, efficiently, non-destructively, and accurately analyzes different PCB coating thicknesses and compositions.

Technical Parameters

 
The characteristics of Top-down measurement structure, XYZ measurement platform, MUTI-FP multilayer algorithm
Scope of element Na(11)—Fm(100)
Analysis of the layer number of 5 layers (4 layers + substrate) each layer can analyze 10 elements, composition analysis can analyze up to 25 elements
X-ray tube 50 W (50 kV, 1mA) micro-focused tungsten palladium ray tube (target material is optional)
The detector Si-PIN large area detector
Collimator φ0.05-φ1  is optional. Multi-standard is optional
The camera High resolution CMOS color camera, 5 megapixels
Manual sample XY platform Moving range:100 x 150 mm
Programmable XY platform (Optional)
Z-axis range of movement 150 mm
Sample bin size 564×540×150 mm (L x W x H)
Overall dimensions 664×761×757 mm (L x W x H)
weight  120KG
The power supply AC 220V±5V 50Hz(The configuration varies slightly by region)
Rated power 150W

Advantages

Multiple collimator

Multiple collimators can be used optionally, or combinations of multiple collimators can be automatically switched by the software, allowing flexible handling of parts of different sizes.
 
 

One touch measurement

The device is equipped with easy-to-use, intuitive, and intelligent analysis software. Anyone can test samples without any training. Simply click “Start Test,” and you can obtain the test results within seconds.
 
 

Autofocus

Samples of various shapes can be quickly and clearly focused, video images can be zoomed in, with crosshair and automatic focusing.
 
 

High performance imported detector

We select Si-PIN detectors suitable for multi-layer coatings. Compared to traditional gas proportional counters, Si-PIN offers better resolution, lower background noise (highest S/N ratio), long-term stability, and a longer service life.
 
 

Large measuring chamber

The slotted design of the device body (C-slot) expands the measurement area and facilitates sample placement. It can measure large and flat objects such as printed circuit boards, as well as large samples with complex shapes.
 
 

Non-destructive testing

X-ray fluorescence is a non-destructive analytical method that leaves no trace and is very safe for measuring even sensitive materials.